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di-soric Fork Light Barriers with IO-Link
di-soricOGU SeriesIO-Link

Fork Light Barriers

di-soric fork light barriers offer fast, precise detection of small objects. The OGU platform features a dual operating concept — IO-Link with four selectable sensor modes or direct manual potentiometer adjustment — all in the same compact housing. Fork widths range from 5 mm to 251 mm. The family includes the standard OGU series in red- and infrared-light variants, the OGU Stainless Steel series for hygiene-critical environments, the OGUP dirt-resistant series for maximum power reserve in oily or dusty areas, and the OGUL Laser series for detection of features as fine as 0.03 mm.

Key Features

  • Dual operating concept: manual potentiometer adjustment or full IO-Link configuration with four pre-configured sensor modes (Standard, High Resolution, Power, Speed).
  • Outstanding reproducibility of 0.02 mm in Standard mode for precise position detection of objects.
  • Switching frequency up to 14,000 Hz on small-format OGU 005 and 010 models for high-speed applications.
  • Push-pull output — pnp or npn function in a single device.
  • Powder-coated metal housing with full encapsulation and IP67 protection.
  • Backward compatible with previous di-soric OGU models in terms of design and M8 connection.
  • IO-Link diagnostics include analysis of process stability, teach-in quality, and current/min/max measured values.
  • Smart Sensor Profile for quick device replacement without manual intervention via IO-Link 1.1 with data storage in the master.

Applications

  • Cannula and thin-wire monitoring in medical device and pharmaceutical assembly (High Resolution mode, detection down to 0.2 mm).
  • Accumulation monitoring on conveyors in dirty or oily environments (Power mode reduces cleaning intervals).
  • High-speed triggering on labeling machines at up to 8,000–14,000 Hz (Speed mode).
  • Position monitoring of grooves, threads, or features on cylindrical components during feeding.
  • Feed control and trigger sensing in pharmaceutical sealing machines (Stainless Steel V4A housing).
  • Machine tool applications with heavy coolant, dust, or oil (OGUP dirt-resistant series).
  • Assembly machines requiring integration in minimal installation space (small-format OGU 005/010/020).

Series Overview

Series Housing Fork Widths Light Source Best For
OGU Standard Powder-coated metal 5, 10, 20, 30–100, 120, 170, 220, 250 mm Red LED or infrared LED General-purpose; detection from 0.2 mm; up to 14,000 Hz
OGU Stainless Steel (V4A) V4A stainless steel 30, 50, 80, 120 mm Red LED or infrared LED Packaging, pharmaceutical, cosmetics — high hygiene requirements
OGUP Dirt-resistant Powder-coated metal 20, 30, 50, 80 mm Infrared high-performance LED Maximum power reserve in dusty, coolant, or oily environments
OGUL Laser Powder-coated metal or V4A 30, 50, 80, 120 mm Laser Detection down to 0.03 mm; reproducibility to 0.01 mm; medical & precision assembly

IO-Link Sensor Modes

Mode Switching Frequency Reproducibility Use Case
Standard 5,000 Hz 0.02 / 0.01 mm¹ Balanced performance for most applications
High Resolution 5,000 Hz +30% improvement Very small parts, precise position detection
Power 5,000 Hz 0.02 / 0.01 mm¹ Dirty environments — increased transmit power, reduced dirt sensitivity
Speed Up to 14,000 Hz Standard High-speed triggering on labelers, test benches, counting systems
Specification Value
Protection class IP67
Connection M8 connector (backward compatible)
Output type Push-pull (pnp or npn in one device)
Operating temperature –25 °C to 60 °C
IO-Link version 1.1 with Smart Sensor Profile
Housing material Powder-coated metal or V4A stainless steel

¹ Fork light barriers OGU / OGUL with fork openings up to 80 mm. All specifications from di-soric OGU product documentation.

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